
Toronto, Ontario -- Nearly half of all vehicles now require advanced diagnostics, but less than half of auto repair shops are equipped to handle advanced driver assistance system repairs, according to a new report from Revv.
The survey of 300 collision and mechanical repair shops found that 61 percent of repairs require ADAS recalibration, making it one of the most frequent tasks in modern repair. Among shops servicing 108 vehicles per month, 23 percent perform more than 50 calibrations monthly, creating a growing number of high-volume ADAS centres.
ADAS is also a significant revenue driver. Seventy-four percent of shops report ADAS generates profit, and 60 percent consider growing ADAS revenue “extremely or very important.” Shops currently handle 57 percent of calibrations in-house, a figure expected to rise to 64 percent as ADAS volume grows an anticipated 30 percent over the next two years. The average facility reports U.S. $21,509 in monthly ADAS revenue, with a 9 percent net profit margin. Initial equipment investments average U.S. $55,494, with annual updates and tooling costing U.S. $18,773.
Operational challenges remain. Technicians complete 41 hours of ADAS-specific training per year, yet 36 percent of shops cite training and expertise as top obstacles. Rapidly changing OEM procedures, multi-manufacturer systems and training costs further strain resources. Insurance reimbursement adds pressure, with 77 percent of shops reporting pushback that often requires detailed line-item charges, diagnostic scans and OEM documentation. These requirements influence 40 percent of ADAS investment decisions.
Ford leads recalibration demand, followed by Honda and Toyota, creating concentrated operational pressure.
Shops that combine strategic equipment investment, ongoing training, and workflow software to streamline OEM documentation are best positioned to capture growth while reducing operational risk.

















