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Junk in the Trunk: Images leaked of massive Tesla Cybertruck rear megacast at Giga Texas plant

(Photo by Kim Java/Twitter) Toronto, Ontario — Observers of Tesla’s Texas Gigafactory were seen doing dramatic double-takes after images of the yet-to-be-released Cybertruck’s massive single-piece rear megacast were leaked earlier this month. The images, which found their way online in the days following Tesla’s recent Q3 earnings call, depict several versions of the huge part; […]

Civic Structure: Honda project lead talks Civic steel content, laser brazing at GDIS

Novi, Michigan — More OEM material strategy tidbits are emerging from the Great Designs in Steel (GDIS) symposium that took place in mid-May, including a presentation from a Honda project leader that delved into some of the decisions made on the 2022 Civic’s unique body structure. New model local project leader at Honda Development and […]

Rogue’s Gallery: Nissan engineer delves into Rogue body material strategy

Franklin, Tennessee— A senior engineer at Nissan pulled back the curtain on the body materials that drive the third-generation Nissan Rogue SUV at this year’s Great Designs in Steel (GDIS) symposium in Novi, Mich. Repairers may already know this, but the third-generation Rogue, first introduced in 2021, contains a great deal more advanced high-strength steel […]

Platform Pioneers: Polestar 5 will feature bonded aluminum platform

Toronto, Ontario — Welders beware; Swedish automaker Polestar has announced the Polestar 5 electric vehicle which features a bonded aluminum platform. The company says the new feature will help streamline the manufacturing process, allowing vehicle bodies and platforms to be produced in unison. Polestar says the technology was developed in-house by more than 280 engineers […]

Trimming Down: 2021 Escalade revamps body for higher-strength steel and lighter weight

Toronto, Ontario — Collision repairers and rappers alike will be excited to hear that the  2021 Cadillac Escalade will be undergoing a body revamp to integrate higher strength material into the new model’s structure, General Motors announced in May. GM lead upper structure engineer Jeff McCormick told the virtual 2021 Great Designs in Steel on […]

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